Vial Filling Machine, Vials Stopping Machine

Applications of Vial filling machines made in compliance with GMP guidelines

• To fill vials/bottles with liquids, viscous material and suspensions
• Fills injectable liquid into glass vials

Vial/liquid filling machine is highly demanded in Pharmaceutical Industry

Vial fillers includes-

• Vial stopping unit at the dosing station made of sectioned star wheel that is equipped with an electro-mechanical stopping device.
• Vials moving unit made of a conveyor belt & pick up feeding screw for bunging operations.
• Dosing unit constructed with a support of stainless steel rotary piston syringes is placed.
• Bungs feeding unit made up of a vibrating feeding bowl, one feeding chute and one separating star-wheel.
• Parts replacement in minimum time and easy process to accept different sizes of vials.
• The machine controls with Programmable Logic, Controller/optional through electrical interlocks.

We manufacture custom heavy duty spindle to cater the needs of customers in various lifts integrated with HZ-30, HZ-44, HZ-55, HZ-68, and HZ-77 inserts depends upon application.

• Vial filling machine is a high technology machine.
• It allows for bottom-up filling of vials with additional features like ‘no-vial-no fill’ capability.
• Almost similar to the working of tube filling machines.
• No vial goes to the next section without being filled.
• The sensors reject the vials not filled.
• Check weight feature enables to maintain consistency in the weight of vials.
• Accommodate rapid size changes and can be applied to fill vials with liquids/powder.
• The machine output is based on the processes and the technology used in machine.

Uses of Vial Filling Machines

• These machines are ideal for cGMP Pharmaceutical, Diagnostic, and Healthcare industry.
• They are applicable in both sterile and non-sterile applications.
• They are also suited  for filling & stoppering liquid fill vials for added flexibility.

• Output
• Rated speed (8H) : 290 to 310 Vials/minute
• Rated speed (6H) : 190 to 210 Vials/minute
• Rated speed (4H) : 120 to 15
• Speed Range : Infinitely variable Automatic speed selection depending on vial feed by AC inverter.
• Electrical Energy
• Installed Power 1 HP
• Line Voltage 415 V, 50 Hz, 3 Phase.

A vial is a small sized glass vessel or bottle, used for storing medication like liquids, powders or capsules.

The vial filling machine process as below steps

• An intake section that loads the vials.
• Then vials are transferred through an intermittent transport section.
• Liquid filling section that will fill the vials with predetermined quantity of liquid/viscous material.
• Finally the filled vials are released and discharged from the machine outlet.